Architectural/Commercial Wood Door
Machining Options

Standard preparation of wood door for wood or hollow metal frame includes:

  • Bevel lock side to width not to exceed 3/8" undersize
  • Trim to length not to exceed 7/8" undersize
  • Mortise 3 or 4 butt hinges and square corners
  • Bore for cylindrical lock (2-1/8") and mortise for latch bolt face if required
  • Mark with door number
  • Poly bag
Additional Charges Labor Code

List Price

First door each set up
Includes hinges, cyl lock, alignment holes

PM1

$102.00

Customer coordinated Windor diagram deduct
Approved machining diagram is required for all premachining
 

($39.00)

Each additional door of same size and machining  

$51.00

 

Lock Machining Options

Additional Charges Labor Code

List Price

Alignment holes for cylindrical levers

 PM65

$9.00

Mortise lock pocket and face plate
Does not include boring face function holes

PM2

$54.00

Mortise lock with face function holes

PM3

$76.00

Mortise hotel card lock

 PM66

$89.00

Unit/Mono lock

PM4

$43.00

Cylindrical deadbolt and latch (2-1/8" only)

PM5

$19.00

Cylindrical through hole other than 2-1/8" diameter

PM6

$30.00

Panic/Exit device
Includes mortise pocket and/or special face prep

PM7

$104.00

Flush pull, partial thru 1 face

PM68

$64.00

Flush pulls, back-back, hole thru door

PM69

$83.00

Edge pull (Rockwood T-880 or similar)

PM70

$45.00

Full mortise pocket door lock (Accurate, Inox)

PM71

$150.00

Pocket door pull-Edge notch

PM72

$37.00

Roller catch, mortise type, top or edge mounted

PM73

$42.00

Prep inactive door top for ball catch

PM14

$21.00

 

Special Door Selection (Stock Doors Only)

Additional Charges Labor Code

List Price

Select door for specific color or grain

PM8

$36.00

Pair match stock doors for compatible color and grain
Exact pair match and uniform colors can only be
achieved by the architectural door manufacturer

PM9

$59.00 per pair

 

Paired Doors

Additional Charges Labor Code

List Price

Prep door edges for flush bolts at top & bottom corners
Manual corner type only

PM10

$59.00

Prep for auto flush bolt
Top & edge only

PM11

$93.00

Prep door edge for extended rod flush bolts
Includes rod hole and prep of top & bottom corners

PM12

$85.00

Additional prep for metal edge and
astragal if used with fire rated pairs

PM13

$68.00

Prep inactive door edge for strike

PM15

$13.00

  

Other Machining Requirements

Additional Charges Labor Code

List Price

20 Minute label
(Cost of 45, 60, or 90 minute label is included in door price)

PM16

$5.00

Radius stile

PM17

$68.00

Concealed closer preparation

PM18

$137.00

Concealed overhead stop preparation

PM19

$102.00

Mortised automatic door bottom

PM20

$62.00

Drill for door viewer

PM22

$7.00

 

Other Hinge Preparation

  • Does not include hardware costs
Additional Charges Labor Code

List Price

"Bommer" type floor mount spring hinge
Include radius on lock edge of door for double swing operation

PM23

$129.00

Floor mount "Bommer" type spring hinge in hollow core doors
Requires special blocking

PM24

$169.00

Pivot hinge preparation
Top & bottom only

PM25

$200.00

Intermediate pivot

PM26

$84.00

Paumelle hinge preparation

PM27

$190.00

Invisible (Soss type) hinge preparation (3)

PM28

$232.00

 

Electrified Hardware

Additional Charges Labor Code

List Price

EPT Prep

PM60

$152.00

Raceway in flush door from electric hinge or EPT to lock

PM21

$140.00

Raceway in stile & rail door from electric hinge or EPT to lock

PM61

$241.00

Raceway in full lite door (additional groove under glass stops)

PM62

$160.00

Raceway from EPT to back of exit device

PM63

$91.00

Prep wood frame for electric strike

PM64

$86.00

 

 

Resizing Stock Doors (Flush Doors Only)

Additional Charges Labor Code

List Price

Special height, no re-rail
Some stock doors are available with extended top and/or bottom rails

PM29

$15.00

Special height for non-rated and 20 minute rated with re-rail

PM30

$89.00

Special height for 45, 60, and 90 minute rated with re-rail

PM31

$140.00

Special width (restile) for non-rated and 20 minute rated mill option material

PM32

$123.00

Special width (restile) for non-rated and 20 minute matching edge

PM33

$166.00

Special width (restile) for 45, 60, and 90 minute fire rated edge

PM34

$258.00

Undersize door for continuous hinge (no restile)

PM67

$26.00

 

Dutch Doors (Flush Doors Only)

  • Non-rated doors
  • Cut from one single door
Additional Charges Labor Code

List Price

With straight cut - no shelf or rabbet
Includes top rail in bottom leaf matching specie to stile with no
end grain exposed at corners and a new rail in bottom of top leaf

PM35

$178.00

With interlocking rabbet 1/2" x 13/16"

PM36

$243.00

With shelf for bottom leaf in same wood specie to match door face
Unless otherwise specified, shelf will be 8" wide, 1-3/4" thick, flush
to hinge side with overhang opposite hinge side

PM37

$302.00

Additional machining costs
Including 1/8" spacing between upper and lower leaf, additional hinge
pocket, and preparation of both leaves for cylindrical lock if required

PM38

$64.00

 

Special Shapes (Flush Doors Only)

  • Non-rated doors
  • Exposed edge matching specie to stile
Additional Charges Labor Code

List Price

Rake top (clipped corner)

PM39

$190.00

Round or radius top
Template required unless full half circle

PM40

$485.00

 

Wicket Doors

  • Non-rated doors, add to slab door price
  • Does not include machining primary door
  • Only lumber core (DSC) or structural lumber core (DCL) can be used for wicket doors
  • Includes cutting wicket section from a single flush door slab
  • Matching specie stiles and rails in wicket section and internal stiles and rails in primary door
  • Wicket machined for butt, piano, or continuous hinges and cylindrical lock or deadbolt
Additional Charges Labor Code

List Price

Wood doors

PM41

$1375.00

Plastic laminate

PM42

$1700.00

Piano hinge, zinc finish

PM43

$40.00

Aluminum angle wicket door stop

PM44

$121.00

Veneered metal astragal wicket door stop

PM45

$240.00

Interlocking rabbeted stop in wicket and primary door

PM46

$262.00

Shelf, matching specie with brackets

PM47

$144.00

 

Transoms (Flush Doors Only)

  • Non-rated doors only
  • Cut from one single door
  • Includes full length rail in bottom
    of transom and new top rail in door

If transom cannot be cut from one single door, add the
cost of one additional door slab to the following charges

Additional Charges Labor Code

List Price

Straight cut with edge banded bottom rail
Matching specie rail and vertical grain
match both faces of door and transom

PM48

$177.00

Interlocking rabbet 1/2" x 13/16"
Matching specie end rail

PM49

$243.00

Install 2 pair spring bolts in transom
Includes spring bolts

PM50

$69.00

Spline 2 transoms for paired openings

PM51

$295.00

 

Lites and Louvers

Particle, Stave, or Mineral Core Flush Wood Doors

Labor Code

List Price

Cut hole only for lite or louver

PM52

$34.00 per hole

Cut hole and install lite or louver
Setup charge for first door

PM53

$47.00

Cut hole and install lite or louver
Setup charge for each additional door

PM53

$24.00

Hollow Core Flush Wood Doors

Labor Code

List Price

Cut hole and install lite or louver
Setup charge for first door
Includes inner blocking

PM54

$65.00

Cut hole and install lite or louver
Setup charge for each additional door
Includes inner blocking

PM54

$49.00

 

Notes and limitations for cut-outs in flush wood doors:
Exceptions apply in DCL Doors for larger lites.
  • Door warranty will be void if:
  • Total cut-out area is greater than 40% of total door area
  • Any cut-out is closer than 5-1/2" to door edge,
    hardware hole, or any other lite or louver cut-out
Vision lites for fire rated wood doors
  • 20 Minute
  • May use either metal vision frame or rated wood stops
  • Louvers are not permitted
  • Maximum lite area 1296 sq. inches for single swing
  • Maximum lite area 1200 sq. inches for pairs
  • Maximum width 30"
  • Maximum length 54" (80" in DCL doors)
  • 45 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 1200 sq. inches
  • Maximum width 30"
  • Maximum length 54"
  • 60 & 90 Minute
  • Must use rated metal vision frame
  • Fusible link louvers permitted
  • Maximum lite area 100 sq. inches
  • Maximum length 33"

 

Speakeasy Labor Charges

Description

List Price

Cut speakeasy hole in door & install:

  • 1/4" Clear tempered glass
  • Grille

$310.00

Cut speakeasy hole in door & install:

  • 1/2" Clear insulated glass
  • Grille

$349.00

Add-on to install speakeasy door over glass

  • Includes iron speakasy door hardware
  • Does not include above labor
    charge to cut hole and install glass

$253.00

Note: There is no charge for installation of clavos with speakeasy